Surgical Suture Production Machinery

Comprehensive Solutions for Surgical Suture Manufacturing

As part of our expanding portfolio, we are proud to offer end-to-end services in the design and development of high end suture manufacturing facilities. Leveraging our extensive expertise in the healthcare sector, we specialize in providing all the essential devices and systems required to produce high-quality surgical sutures, ensuring precision, efficiency, and compliance with global standards.

Our comprehensive solutions cover every aspect of suture production, from facility design to the delivery of advanced machinery. We provide equipment including Clean Rooms for controlled environments, Suture Winding Machines for precision handling, Needle Attaching Units for secure needle attachment, and Braiding Machines for durable suture construction. Additionally, we supply critical support devices such as Glove Boxes, Dry Cabinets, and Packaging Equipment to maintain sterility and ensure the integrity of the final product.

At HEDONE USA, we are committed to partnering with manufacturers to create efficient, reliable, and scalable suture production operations that meet the highest standards of quality and safety. Whether you're looking to establish a new facility or enhance your current capabilities, our solutions are designed to help you achieve your goals in the global healthcare market.

Surgical sutures are medical devices used to close wounds or surgical incisions, available in absorbable and non-absorbable types. Absorbable sutures are designed to break down naturally in the body over time, eliminating the need for removal. Common types include Polyglycolic Acid (PGA), Polylactic Acid (PLA), and Catgut, which are used in tissues that heal rapidly. Non-absorbable sutures, made from materials like Nylon (NY), Polypropylene (PP), or Silk (S), remain intact in the body unless manually removed and are used in areas requiring long-term tensile strength. Specialty types include Polyglactin 910 (Vicryl), Polydioxanone (PDS), and Polyethylene Terephthalate (PET) for specific surgical needs. Each type of suture material is selected based on its biocompatibility, tensile strength, and application-specific requirements, ensuring optimal wound closure and healing.

Multifilament Winding and Stiffening Machine

This all-in-one machine seamlessly integrates winding, stiffening, and cutting operations, providing a comprehensive solution that enhances productivity and reduces operational complexities. Our all-in-one suture production machine is not just a piece of equipment; it's a cornerstone for any suture manufacturing facility looking to leverage modern technology to stay ahead in a competitive market. Ideal for manufacturers aiming to enhance their production capabilities while maintaining the highest quality standards, this machine is a testament to our commitment to innovation and excellence in medical manufacturing.
Compatible Surgical Sutures: PGA – PGLA – PGAR – PGLAR - UHMWPE
Machinable Surgical Sutures Diameter and Lenght (USP – cm): USP 6/0* - 5/0*- 4/0 - 3/0 - 2/0 - 0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 45 - 50 - 60 - 75 - 90 - 100 - 120 - 150 cm (* : To be discussed ) Production Capacity: Maximum 6000 pieces/hour

Multifilament Winding and Stiffening Machine - Glue

Our Multifilament Winding and Stiffening Machine - Glue is an essential component specifically engineered for the production of surgical sutures. This high-performance is designed to enhance the manufacture of multifilament sutures, providing unmatched stiffness and durability crucial for medical procedures.

Key Features:

High Precision: Ensures consistent winding and tension for superior suture quality.
Automated Operations: Reduces manual intervention, enhancing efficiency and production speed.
Customizable Settings: Allows for different suture types and sizes.
Durable Design: Engineered for long-term reliability with minimal maintenance requirements.
Increased Productivity: Fast operation speeds lead to higher output without sacrificing quality.

Compatible Surgical Sutures: PGA – PGLA – PGAR – PGLAR- SILK- UHMWPE Machinable Surgical Sutures Diameter and Lenght (USP – cm): USP 6/0 - 5/0 - 4/0 - 3/0 - 2/0 - 0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 45 - 50 - 60 -75 - 90 - 100 - 120 - 150 cm (Any custom size can be added) Production Capacity: 2000 pieces/hour

Monofilament Winding and Cutting Machine

The Monofilament Winding and Cutting Machine, meticulously designed for surgical suture production, is a cornerstone in modern medical manufacturing technology. This precision-engineered machine ensures the highest level of accuracy and efficiency in the production of monofilament sutures, which are critical in a wide range of surgical procedures.

Key Features:

Precision Winding: The machine offers advanced control systems that allow for precise winding tension, ensuring uniform suture diameter and strength across every batch.
Integrated Cutting Mechanism: Equipped with a high-precision cutting system, the machine delivers exact suture lengths, reducing waste and ensuring consistency in every product.
User-Friendly Interface: Designed with the operator in mind, this machine features an intuitive interface that simplifies the complex processes of winding and cutting, making it accessible and easy to manage.
Robust Construction: Built to withstand the rigors of continuous industrial use, the machine's durable construction guarantees long-term reliability and minimal maintenance needs.
Versatility: Capable of handling a variety of monofilament materials, the machine is adaptable to a range of production specifications, making it a versatile choice for suture manufacturers.

Compatible Surgical Sutures: PGA(W/O needle)- PGLA(W/O needle)- PGAR(W/O needle)- PGLAR(W/O needle) - PGCL – PDO -PP – PA –SILK (W/O needle) - UHMWPE Machinable Surgical Sutures Diameter and Lenght (USP – cm): USP 6/0 - 5/0 - 4/0 - 3/0 - 2/0 - 0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 45 - 50 - 60 - 75 - 90 - 100 - 120 - 150 cm (Any Custom size can be added) Production Capacity: 3600 pieces/hour

Dry Cabinets

In the precise and stringent world of surgical suture production, maintaining the integrity of materials is paramount. Our specialized dry cabinets are designed to provide an optimal environment for storing and protecting sensitive suture materials from humidity and contamination. These state-of-the-art cabinets ensure a controlled atmosphere, crucial for preserving the quality and extending the lifespan of sutures before they are used in medical procedures.

Key Features:

Humidity Control: Equipped with advanced dehumidification technology, our dry cabinets can maintain internal humidity levels at a precise point, typically below 5% RH, essential for preventing material degradation.
Temperature Regulation: Temperature settings are finely controlled to ensure materials are kept at optimal conditions, preventing any thermal damage.
Contamination Prevention: Airtight seals and filtered air systems minimize the risk of environmental contaminants affecting the stored sutures.
Material Compatibility: Designed to accommodate a variety of materials used in suture manufacturing, from synthetic polymers to natural fibers.
Ease of Use: User-friendly interfaces and automatic humidity control make these cabinets simple to operate, ensuring consistent protection with minimal manual intervention.
Scalability: Available in various sizes and configurations to meet the needs of different production scales, from small clinics to large manufacturing facilities.

Drilled End Suture Crimping Machines

Precise attachment operation
Manual and Pneumatic actuation options
Precise pressure adjustment knob
V-Guide option

Channel Type Crimping Machine

Precise attachment operation
Manual and Pneumatic actuation options
Precise pressure adjustment knob
V-Guide option

Ophthalmic and Micro Needle Crimping Machine

In the delicate and demanding world of surgical suture production, precision is paramount. HEDONE USA integrates advanced 3D vision technology to enhance the accuracy and efficiency of micro suture manufacturing. This system provides operators with a detailed, three-dimensional view of the suture as it is being produced, allowing for unparalleled precision in suture sizing, braiding, and needle attachment.

3D Vision, comfortable operators, more productivity in micro sutures.

Needle Penetration Force Testing Device

The most important features expected from surgical needles are that they maintain their sharpness during the surgical operation and that the lubricating coating on it preserves its properties throughout the ongoing procedures. During each stitching application, the losses in the sharpness of the needle and the lubricant coating affect the penetration performance and cause undesirable results during the operation. An ideal needle is expected to maintain its performance for at least 10 stitches.

Maximum Angular Displacement: 140°
Minimum Angular Velocity: 0,06 °/sn
Maximum Angular Velocity: 100 °/sn
Allowed Curved Needle Length: 3/8 ( 6 mm – 75 mm ) -- 1/2 ( 8 mm – 100 mm ) // R 2,55 – R 31,83 mm (radius)
Allowed Straight Needle Length: 31g - 14g
Test Magazine for 12 consequent tests
PLC and PC controlled System
Computer

Suture Pull Tester

Internal weight set
Weight set: 3X20 gr – 1X50 gr – 1X100 gr – 2X200 gr – 1X500 gr – 1X1000 gr
Perfectly suitable for all kinds of needle and surgical threads, due to its universal smooth jaw structure
Special jaw desing that doesn’t damage the surgical suture
All parts are made of aluminium and stainless steel
Special Low friction SKF bearing parts and linear guide

Barbed Suture Winding Set

Compatible with plastic trays for barbed sutures
Spring lock system for winding position
User friendly operation
Plastic tray can be supplied
Portable

Suture Card Manual Winding Set

Compatible with suture cards surgical sutures
Spring system for fast loading and unloading position
User friendly operation
Low cost
Portable

Glove Box

The application of glove boxes in the medical device industry can vary depending on the specific requirements of the manufacturing or research processes. Here are some more specific applications of glove boxes in the medical device industry: Cleanroom Operations, Assembly and Packaging, Testing and Quality Control, Biocompatibility Testing, Material Handling and Processing, Research and Development

• High Energy Efficiency

• No need for nitrogen, provides rapid drying with the aid of internal

drying unit

• Environment humidity adjustable up to 1 RH

• Temperature control capability

• Hepa filter option

• Adjustable and customizable compartment size and number

• Different sizes and capacities available

• Material input compartment option

Suture Card Printing System

Suture Card printing is one of the critical operations in Suture Manufacturing process. The variety of the products is so much that most of the companies cannot handle to get and stock suture cards preprinted. The autonomous printing system effectively solves the problem. With the aid of its feeder and conveyor system, it can rapidly print Suture Cards according to the given design. The tolerance of positioning system is precise enough to print the design onto the card precisely.

The speed of the conveyor and feeder is adjustable and number of target prints can easily be defined. The thermal transfer printhead can make perfectly good prints and the size of the printhead is up to customers Suture Card size.

15 prints/minute capacity
Automatic feeder and conveyour
Servo controlled positioning.
Maximum card width: 300 mm (W) x 320 mm (L)
Minimum card width: 100mm (G) x 100mm (L)
Power: 220V 50Hz - 1.5A
Weight: 14 Kg.

Tensile Tester

Automatic stop in case of breakage or exceeding distance
Robust and reliable construction that does not require special maintenance
Colored touch screen
Emergency stop button
PC Software to visualize graphs, compare and save data
2-column, 1-screw system, single body
Sensitivity: ± 0.5%.
In tensile tests, the direction of movement is upwards
Operating voltage: 220 VAC, 50 Hz
Electrical Power: max. 1500W
Force unit: Adjustable

Contact with Us

Our company specializes in providing all the necessary devices for producing high-quality surgical sutures, including Clean Room, Suture Winding Machines, Needle Attaching Units, Braiding Machines, Glove Boxes, Dry Cabinets and Packaging Equipment. With a focus on delivering efficient and fully operational production lines, Hedone USA ensures that clients receive the tools and systems required for every stage of suture manufacturing, from raw material processing to final product packaging, all in compliance with the highest medical standards.This initiative underscores our dedication to providing comprehensive solutions to the medical sector, ensuring the highest quality in surgical sutures to meet the needs of healthcare professionals worldwide.

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